As the Rugby Lions South Africa tour continues we are launching into a series of CAD competitions between Solid Solutions and MECAD - South African SOLIDWORKS Reseller, battling it out in SOLIDWORKS, as our countries' teams are battling it out on the rugby field.
For our first challenge both teams were required to create a scrum machine, MECAD opted to go for a traditional scrum machine designed for a single scrum to train against whereas we chose a two sided scrum machine design.
These are often used to train on as the chance of injury is lower than in an actual scrum, teams can also use these to focus purely on their pushing technique.
In this blog we're going to share some techniques we used to model our machine, but first lets take a look at all the finished components in the animation below.
The Scrum Sled’s major framework is made up of two separate weldment parts each comprising of bent structural members that are later assembled. To ensure that these parts properly interface they were created first as a singular part using a 3D sketch as the weldment path and later saved out to separate files. This approach is known as master modelling and can be very useful when you want to create integrated parts.
The 3D sketch path that gives the sled its flowing shape was produced by first creating a solid cuboid. The convert entities tool then allowed us to copy these edges simplifying the 3D sketch process and finally adding in our desired fillets at the corners. Once the body has been used for the 3D sketch it can be removed using the Delete/Keep Bodies command. This method allows for simple resizing of the 3D sketch by editing the initial extrude feature
Any holes that will later be relied on for alignment and fixing are created in the master model before saving out the top and base elements. This is a simple way to guarantee that everything lines up as expected when it comes to the assembly.
Custom Weldment Profile
Weldment structural members are defined by selecting paths and a cross sectional profile, the default SOLIDWORKS library did not have a rectangular hollow section in the size that we required so we had to create a custom one. To create a new weldment profile, a sketch must be saved into a designated weldment profiles location as a library feature. This location can be checked and updated via your system options.
Want to download additional weldment profiles for your SOLIDWORKS? Expand your design library and open the SOLIDWORKS Content -> Weldments folder and click to download the standards your require, or download our extra pack of weldment profiles here.
Saving Bodies into New Parts
To split the 13 bodies into two separate components we used the insert into new part command which allows us save multiple bodies into a new part file, these new parts maintain a link to the original file and so will update with any changes. Splitting them into separate files allows us to easily create separate drawings and represent them as distinct components in our final assembly.
Reusing Geometry with Insert Part
A common piece of geometry required on both parts of the framework was a female swivel fitting. Rather than model the piece twice we created a part with the desired geometry and used the insert part feature to add to our existing models. This is one of many methods to solve this issue and it is ideal if you wish to reuse the geometry across multiple different parts.
In Context Part
The Supporting beams connecting the two elements of our frame work at its four corners was created incontext inside the assembly environment. This allowed us to drive the size of the beam of the placement of the swivel fittings ensuring we had the correct size.
Setback Fillets and Delete Face
For the more organic corners found on the Pads we used multi-radius fillets paired with setback parameters, the setback parameters allow you to change how the different fillets blend into each other, these settings are all available from within the regular fillet command. Unfortunately this method can create transitions where edges meet it often results in unsightly edges. To improve the aesthetics and smoothness of this corner we used the Delete Face command with the tangent fill option, this allowed us to form a singular face.
MORE RUGBY LIONS
We hope you enjoyed reading about our first challenge and hopefully learnt something too, the techniques shown in this blog are a small sample of what is taught during our Weldments
, Advanced Part
Next, why not check out our other post
where we analyze the machine's strength with simulation to make sure it can stand up to the force of two rugby packs. Alternatively to take a look at MECAD's design head over to their blog here
Next week's competition is going to focus around the design of a rugby kicking tee, so check back for some more modelling tips and a look into SOLIDWORKS Plastics Simulations. Keep your fingers crossed for the Lions this weekend and for now I'll leave you with a couple more brilliant SOLIDWORKS Visualize renders of our Scrum Machine!
We will be hosting a joint tips and tricks webcast with MECAD using all the models we've created for these challenges on August 6th, we will share more modelling advice as well as showing how we created the renders and animations using SOLIDWORKS Visualize and more. We hope this will be useful to any SOLIDWORKS user so if you're interested please sign up here!