SolidCAM 2.5D Milling

Fast, flexible CNC programming for everyday prismatic parts. 

SolidCAM 2.5D Milling combines straightforward interactive programming with intelligent feature recognition, helping manufacturers create reliable toolpaths for faces, profiles, pockets, slots, holes, threads, chamfers and engraved details. Programme directly on parts, assemblies and sketch geometry inside your CAD environment, with the control to define every machining decision and the automation to accelerate repetitive work. 

SolidCAM 2.5D Milling steps

Integrated programming workflow

Effortlessly work with parts, assemblies, and sketch geometry to define CNC machining operations within a single environment. Easily position fixtures and components for complete machine setup visualisation, helping streamline programming and improve accuracy before machining begins.

Work in the CAD Environment

Define, calculate and verify machining operations without moving between disconnected applications. Toolpaths remain associated with the design geometry, supporting a more controlled response to model changes.

Visualise the Complete Setup

Place components and fixtures in the assembly environment so the programmer can review the machining setup alongside the part and toolpaths.

Machine Different Levels Efficiently

Use variable levels for pockets and profiles where supported, allowing repeated features with common tools and strategies to be programmed together.

Scale as Requirements Grow

Use 2.5D Milling as the foundation for broader SolidCAM workflows, then add capability such as iMachining, AFRM, HSR/HSM, indexed machining, simultaneous 5-axis or machine simulation as required.

SolidCAM 2.5 Milling - Auto Feature recognition

SolidCAM 2.5D Milling

Feature recognition and automation

Pocket Recognition

Automatically identify pockets on the CAD model while retaining the strategies and options available in the standard Pocket operation. Recognised model faces can supply variable upper levels and depths, reducing repetitive geometry definition.

Drill Recognition

Automatically recognise and group holes from the solid model. A single operation can address holes on varying levels and depths, while the resulting geometry remains available for modification.

Hole Wizard Processes

Use recognised CAD hole features and their dimensional information as the basis for machining processes covering common simple, countersunk, counterbored and tapped hole sets. 

SolidCAM 2.5D Milling

10 Interactive 2.5D toolpaths

Build the machining process operation by operation, with clear control over geometry, tools, levels, allowances and cutting strategy. 

SolidCAM 2.5D Milling Face Milling
1. Face Milling

Create a controlled planar surface at the start of the job. Face Milling is ideal for removing stock from the top face and establishing the reference level for later pocket, profile and drilling operations.

SOLIDWORKS Direct Editing
2. Profile Milling

Machine outside shapes, walls, ledges and open boundaries from selected chains. Step-down cutting, wall allowances and finishing passes give the programmer control over how the final outline is produced. 

SolidCAM 2.5D Milling Pocket Milling
3. Pocket Milling

Remove material from open or closed regions, including pockets with islands and features at different levels. Standard pocket strategies can be combined with allowances, finishing and rest machining for a complete rough-to-finish process. 

SolidCAM 2.5D Milling Drilling
4. Drilling and Multi-Depth Drilling

Programme standard holemaking cycles or customise the sequence at each depth. Multi-Depth Drilling is particularly suited to deep drilling and cross-hole drilling where the cutting process must be controlled step by step. 

SolidCAM 2.5D Milling T slot
5. Slot and T-Slot Machining

Machine standard slots and undercut side slots using dedicated T-slot tools. This gives specialist slot features their own controlled operation rather than treating them as a general pocket. 

SolidCAM 2.5D Milling Chamfering
6. Chamfering

Create consistent edge breaks using geometry from Profile and Pocket operations or a dedicated Chamfer operation. Multi-step chamfering supports larger chamfers by removing material in controlled passes. 

SolidCAM 2.5D Milling Thread Milling
7. Thread Milling

Create standard internal and external threads with a milling process, providing a flexible alternative where thread milling is preferred to tapping.

SolidCAM 2.5D Milling Engraving
8. Engraving

Machine text on flat or wrapped faces, including middle-line engraving for multi-line text. This supports part identification, instructions, serial information and decorative marking. 

SolidCAM 2.5D Milling Contour 3D
9. Contour 3D

Drive the tool along a three-dimensional curve while cutting at changing depths. It extends the 2.5D workflow to features whose controlling path is not confined to one planar level. 

SolidCAM 2.5D Milling Wrapped Machining
10. Wrapped Machining

Transform linear motion into rotary movement to machine geometry around a rotation axis. This supports profile, pocket and engraving-style work on suitable cylindrical components. 

The versatility in the finished parts from the impressive Siemens 828D control to the Y axis and driven tooling, all without which we could not have produced this part. Going from simple turning to complex multi axis milling to create an amazing bat out of some tough material.

Will Kearse

Manufacturing Application Engineer

Frequently Asked Questions

What is SolidCAM 2.5D CNC milling?

SolidCAM 2.5D milling uses toolpaths in which the cutter generally machines at defined Z levels while moving in X and Y. It is widely used for prismatic features such as faces, profiles, pockets, slots and holes. 

What can I program with SolidCAM 2.5D Milling?

The module covers standard profiling, pocketing and drilling, plus face milling, chamfering, thread milling, engraving, variable-level features, Contour 3D, wrapped geometry and T-slot machining. 

Can SolidCAM recognise pockets and holes automatically?

Yes. Pocket Recognition identifies pockets from the CAD model and Drill Recognition identifies and groups holes. Recognised features can include varying levels and depths, while the programmer retains control of the tool and cutting strategy. 

Can I still programme features manually?

Yes. SolidCAM combines automated recognition with interactive control, allowing the programmer to select geometry, parameters and strategies directly when the job requires a deliberate approach. 

Does it support deep or cross-hole drilling?

Multi-Depth Drilling provides control at each step and depth and is intended for applications including deep drilling and cross-hole drilling. 

Can I machine around a cylindrical part?

Wrapped machining transforms linear movement into rotary movement for suitable geometry around a rotation axis, subject to the CNC machine, controller and post-processor configuration. 

Can 2.5D Milling work with fixtures and assemblies?

SolidCAM supports programming on parts, assemblies and sketch geometry, and fixtures and components can be placed for setup visualisation. 

Can I expand the system later?

Yes. SolidCAM uses a modular approach, so 2.5D Milling can form the basis of a wider solution that includes feature-based automation, iMachining, 3D machining, indexed or simultaneous multi-axis machining and additional verification tools. 

Do Solid Solutions provide training and post-processors?

Solid Solutions provides SolidCAM training and develops bespoke post-processors for CNC machines and controllers. Marketing should link this answer to the current training and post-processor service pages.