Enhancing Efficiency and Customisation: Vanity Hall’s Journey with Solid Solutions and SWOOD

Written by: Adam Humphries

Published: Jun 27, 2024
| View All Blogs

Vanity Hall faced significant issues with large panels used in bedrooms and kitchens, causing bottlenecks in the factory. To address this, they transitioned from using a beam saw to SWOOD nesting technology with support from Solid Solutions.

Solid Solutions’ customer Vanity Hall have been manufacturing exemplary bathroom furniture for over 30 years. Their bespoke range also includes kitchens, bathrooms, and bedrooms for high-end residential.

Watch the video to learn how Vanity Hall worked with Solid Solutions to leverage the benefits of SWOOD into their workflow across their ranges, allowing them to:

  • Introduce a new drilling machine and a flatbed for nesting, increasing their capacity to produce quality products with adequate lead times.
  • Reduce the reliance on manually produced paperwork, minimising potential human error.
  • Simplify the process, eliminating the need for repetitive builds.
  • Address multiple processes that were previously managed by a single person, significantly improving efficiency.
  • Reduce the workload, freeing up machining time that was limited due to beam saw and drilling machine constraints.

What Issues Did Vanity Hall Face?

Prior to implementing SWOOD, around 90% of the paperwork going through the factory was hand-produced.

This led to bottlenecks and the possible impact of human error. SWOOD is now used for both standard and bespoke furniture, including kitchens, bathrooms, and bedrooms.

SWOOD allows for easy customisations, such as adjusting cabinetry to fit specific spaces or incorporating elements like TV units and air conditioning.

swood nesting

SWOOD offers optimised part nesting alongside its 3D CAD and CAM modules.

The software’s drag-and-drop features and preconfigured connectors streamline the design process, making production more efficient and reducing the need for manual adjustments.

“The larger panels that would make up bedrooms and kitchens were causing slight problems coming through the factory. More than slight!” Mark Heap – Vanity Hall Production Manager

Why not try SWOOD for free and experience first-hand how it can completely transform the way you design furniture and manage your manufacturing workflow?

Get a Trial

SWOOD Helps Streamline Production

Vanity Hall faced significant issues with large panels used in bedrooms and kitchens, causing bottlenecks in the factory.

To address this, they transitioned from using a beam saw to SWOOD nesting technology with support from Solid Solutions. This change created an additional productive line and resolved many of their production delays.

After initial discovery consultations, the Solid Solutions team were able to recommend the package that best suited the specific needs of the business, via an implementation proposal, including roadmaps and future growth phases.

Once agreed, Solid Solutions supported the implementation throughout, from training the Vanity Hall team, to implementing the software and installing the post processors on-site as well as providing onward support.

Click here to email us and arrange a personalised walkthrough to learn how SWOOD can enhance your workflow.

Start Your Free SOLIDWORKS Trial

Get a FREE trial of 3D CAD SOLIDWORKS to experience the capabilities of SOLIDWORKS Premium and SOLIDWORKS Visualize.

proteus-exploded-view-dramatic-alpha-solidworks-visualize-overlay

Related Posts

How to come up with ideas for your design or engineering project – some helpful tips

We know coming up with an interesting and creative design or engineering project can be…

PlasmaTrack Ltd. Solution Blasts Through Major Cause of Rail Delays

Start-up company, PlasmaTrack, are leading the way when it comes to preventing a major source of train disruptions and delays…leaves! During the colder months, railways have the challenge of dealing with wet slippery surfaces from leaves that make their way onto the line. But using PlasmaTrack’s smart technology, it can clear the residue on tracks returning the surface to a dry, clean, and uncontaminated state.

Design considerations when 3D printing

3D printing is a colloquial term used to generalise a family of additive manufacturing processes. At the consumer level the most common 3D printing process is Fused Deposition Modelling (FDM) – a technique whereby thermoplastics are extruded through a nozzle, and a part is built up layer by layer. FDM is very popular with hobbyists due to the relatively low cost of the printer, alongside the wide range of properties and appearances thermoplastics present. The conveniency to turn a custom CAD model into a product in a short space of time is a superb way to make life easier.

Why should I be nesting parts?

Firstly we should define what is nesting? Nesting is like putting the pieces of a jigsaw together, it is the process of creating an optimal layout of your flat parts so that you get the most out of your material. Typically this process would be used in the sheet metal, fabric, plastic and wood/joinery markets. Nesting can also be used to align parts with a specific grain such as brushed metal products, patterned materials or wood grain.

Finding Mass in SOLIDWORKS – Using Mass Properties

With SOLIDWORKS it’s simple to calculate properties of your model such as mass, density and volume at any time. In this blog, and accompanying video tutorial, we’ll show you how to view these values using the mass properties command and share some tips on how to make sure you get the most accurate values. Plus, hear from our customer ModBox about how Mass Properties helped them to meet a key design constraint!

Everrati – Electrifying Classic Cars

Everrati is an automotive agency that passionately redefines the most iconic cars and makes them relevant to the world today. While making a conscious effort to maintain the ‘soul’ and unique characteristics of modern classics, Everrati gives these cars a new lease of life through retrofitting electric vehicle technology and driving net-zero without sacrificing the world’s most iconic cars.

Case Study: Morgan Motors Accelerate Their Business with 3DEXPERIENCE

Discover how our Business Transformation team has been supporting Morgan Motor Company as they continue to strive forward and invest in opportunities to protect and improve their profitability, growth, product line and customer experience.

Top 4 Benefits of Composite Materials for Lightweight Engineering

One method design and engineering teams have employed to combat high costs and high carbon emissions is the use of composite materials in the development of parts.

CASE STUDY: Sinclair International Limited

Sinclair offers a robust selection of customised solutions for labelling, as well as offering end-to-end…

February Customer Spotlight

Across every industry, whatever size, we are continually impressed and proud to support our customers. Check out how they are transforming their industries through innovation…